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As pyrolysis leaders with 48 projects and 179 million kilograms of plastic processed, our automated pyrolysis technology is validated by 1.3 million operational hours and 330 days of annual uptime.

Discover 7 x Better Pyrolysis Technology of APChemi:

Collage of photos of pyrolysis plant established by apchemi
Collage of pyrolysis plants developed by APChemi

1. Energy Efficiency and Waste Heat Recovery

Our pyrolysis plants have airlock systems for both feedstock introduction and carbon discharge. This continuous feed and discharge mechanism eliminates the need for reactor cooldown periods and opens the reaction for feeding and discharge.  This enhances safety, thermal efficiency, plant uptime as well as extends the reactor lifespan. The design of our advanced pyrolysis system includes waste heat recovery from flue gases, which is utilized for (a) the drying of incoming plastic waste and (b) the pre-heating of combustion air, optimizing energy conservation throughout the process.

Automated pyrolysis plant with airlock, feeding and airlock carbon discharge

2. Safety

Our pyrolysis plants are automated. Our plant design eliminates the need for directly fired reactors, ensuring reactor metal safety. Our pyrolysis plants operate at near-atmospheric pressure. All this ensures safe and explosion-proof reactor performance. Our pyrolysis reactors are manufactured from high-quality Stainless Steel. Our expert welders inspect each welding joint with an X-ray before dispatch.

Plant operator controlling the pyrolysis plant from central control room

3. Raw Material Flexibility

Our robust pyrolysis plants efficiently handle a variety of feedstocks, including mixed plastics, tyres, and biomass, effectively managing contaminants such as PVC, PVDC, PET, and more.

Rigid plastic waste, raw material for pyrolysis

Rigid Plastic Waste

XLPE plastic cables - pyrolysis feedstock

XLPE Plastic Cables

Post consumer laminates plastic waste as raw material material for pyrolysis.jpg

Post Consumer Laminates

Multilayer packaging plastic waste – pyrolysis raw material.jpg

​Multilayer packaging

biomass waste for pyrolysis and production of biochar.jpg

Biomass

Shredded end of life tyre scrap as raw material for pyrolysis.jpg

Tyre Scrap

4. Cost Efficient

Our technology eliminates the use of costly catalysis and additives, leading to lower operational expenses. 

Image implying cost efficiency and profitability

5. Anti-Coking Technology

APChemi's Reactor Anti-Coking Technology prevents the build-up of Pyrolysis coke inside the reactor and thereby improves the rector capacity and reactor lifespan.

Pyrolysis reactor anti-coking technology

6. Scalable and Continuous

Scalability is at the heart of our technology. APChemi's solutions are designed for growth, with advanced engineering simulations ensuring seamless scaleup up to 100TPD . 

Pyrolysis Plant in Europe - scalable pyrolysis technology

7. Produce Pure Pyrolysis Oil

APChemi's pyrolysis oil purification technology not only enhances product quality but also ensures marketability by removing corrosives and catalyst poisons. This commitment is backed by the opportunity to validate your raw materials at our state-of-the-art R&D facility, mitigating any performance risks.

Photos of impure, pyrolysis oil and purified pyrolysis oil

Pyrolysis Plant Video: Pyrolysis of Mixed Multi-Layer Packaging Plastic Waste

Post Consumer Plastic Waste Pyrolysis Plant Video

Video of a Pyrolysis Plant in Europe

APChemi Pyrolysis Corporate Video

  • YouTube

Key Pyrolysis Technology Features:
 

  • Awarded Patents

  • Safe, Low-pressure Operation

  • Batch/Continuous Reactor 

  • TRL9 Reactor technology: Proven & Scalable

  • Efficiently Processes PET/PVC

  • Higher Metal & Stone Tolerance

  • Anti-Coking Innovation

  • 300-330 Annual Working Days

  • Energy Self-Sufficiency

  • Scalable & Modular Design

Satellite view of pyrolysis plant industry
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